Ultrasonic Flow Meter

A Ultrasonic Flow Meter is a flow measurement device best suited for flow measurements where the introduction of moving parts presents problems.  Sensitivity to variations in the process conditions are low and with no moving parts have relatively low wear compared to other types of flow meters.

An ultrasonic flow meter is a type of flow meter that measures the velocity of a fluid with ultrasound to calculate volume flow. Using ultrasonic transducers, the flow meter can measure the average velocity along the path of an emitted beam of ultrasound, by averaging the difference in measured transit time between the pulses of ultrasound propagating into and against the direction of the flow or by measuring the frequency shift from the Doppler effect. Ultrasonic flow meters are affected by the acoustic properties of the fluid and can be impacted by temperature, density, viscosity and suspended particulates depending on the exact flow meter. They vary greatly in purchase price but are often inexpensive to use and maintain because they do not use moving parts, unlike mechanical flow meters.

Description

An Ultrasonic Flow Meter is a type of flow meter that measures the flow rate of a fluid by using ultrasonic waves.  It operates based on the principle that the speed of sound waves in a fluid is affected by the velocity of the fluid, and this change in the speed of sound can be used to calculate the flow rate of the fluid.

An Ultrasonic Flow Meter consists of two ultrasonic transducers that are placed on opposite sides of the fluid flow.  One of the transducers emits an ultrasonic pulse, which travels through the fluid to the second transducer. The second transducer then receives the pulse and measures the time it takes for the pulse to travel from the first transducer to the second transducer.  By measuring the time it takes for the ultrasonic pulse to travel between the two transducers, the flow rate of the fluid can be calculated.

The advantages of Ultrasonic Flow Meters include their high accuracy, their ability to measure flow rates in both liquids and gases, their ability to measure bidirectional flow, and their ability to measure flow rates without interfering with the flow of the fluid. They are commonly used in industries such as water and wastewater treatment, oil and gas, and HVAC systems.

However, Ultrasonic Flow Meters may not be suitable for applications where the fluid contains solid particles or where the fluid has a high viscosity.  Additionally, they may require periodic calibration to maintain their accuracy, and their accuracy may be affected by changes in fluid temperature, pressure, and composition.

In-line sensors also have

  • Guaranteed accuracy thanks to traceable factory calibration
  • Robust industrial design in accordance with ASME and EN
  • Short inlet runs
  • For pipelines up to 8″

 Ultrasonic Flow Meter Features:

  • The unique isolated sensor design allows for replacement without breaking the process seal
  • Increase plant availability and reduce potential leak points with a gasket-free meter body with no moving parts
  • Eliminate downtime and maintenance costs associated with plugged impulse lines with a non-clog meter body design
  • Achieve vibration immunity with a mass balanced sensor and Adaptive Digital Signal Processing with visual filtering
  • A standard internal signal generator included in every meter simplifies electronic verification
  • All meters arrive pre-configured and hydrostatically tested, hence making them ready and easy to install
  • Simplify SIS compliance with available dual and quad Vortex

If this flow meter does not meet your application requirements pls select the following:  Coriolis or mass, Vortex, Turbine or electromagnetic.

In conclusion, the instruments can be used in a variety of applications.   Industries ranging from oil & gas and municipal/wastewater to building automation and factory automation to solar and Semicon.

Finally, Pls Request a quote on ultrasonic flow meters for your application or contact ProFlowUSA to learn more.

Additional information

Connection Ends

Flanged, Wafer, Triclamp

Voltage

24VDC, 120/208 VAC

Size

1/4", 3/8", 1/2", 1", 1-1/2", 2", 3", 4"

Classification

General Duty, Intrinsically Safe, Explosion Proof

Specifications

Technical Parameters
Measurement accuracy
better than 1%
Repeatability
better than 0.2%
Measurement period
500ms( 2 times per second, 128 sets of data are colletced in each cycle)
power supply
220VAC / 8~36VDC (other power supplier can be customized), integrated is 24VDC
Maximum flow rate
64m/s (flow velocity resolution 0.001m/s)
Display
2×10 characters backlit LCD can display instantaneous flow and positive, negative, net cumulative flow, velocity, etc.
Protocol
M-bus protocol, fuji extended protocol, and compatible with the communication protocol of similar products from other domestic
manufacturers.
Other functions
automatically memorize the positive/negative/ net cumulative flow of the previous 512 days,
Automatic Memory
Automatically memorize the time and flow of the previous 30 power-on and power-offs, and can realize automatic or manual
supplementation of the flow, which can be read out through the Modbus protocol.
Protection level
sensor IP68, IP65
Explosion-proof grade
EXD II BT4

Q&A

Q:  What is an ultrasonic flow meter?

A:  An ultrasonic flow meter is a device used to measure the flow rate of a liquid by using ultrasonic technology, which involves transmitting and receiving ultrasonic waves through the liquid.

Q:  How does an ultrasonic flow meter work?

A:  Ultrasonic flow meters work based on the principle of measuring the time taken for ultrasonic pulses to travel between two points in the liquid flow. By comparing the travel times of upstream and downstream ultrasonic pulses, the flow velocity and flow rate can be calculated.

Q:  What are the advantages of using an ultrasonic flow meter?

A:  Ultrasonic flow meters offer non-intrusive, highly accurate flow measurements without the need for cutting into pipes or interrupting the flow. They are also suitable for a wide range of liquid types and are not affected by changes in temperature, pressure, or viscosity.

Q:  What are the different types of ultrasonic flow meters?

A:  Ultrasonic flow meters can be classified into two main types: transit-time and Doppler ultrasonic flow meters. Transit-time meters measure the time it takes for ultrasonic signals to travel between two points, whereas Doppler meters measure the frequency shift of reflected sound waves from particles in the flowing liquid.

Q:  In what industries are ultrasonic flow meters commonly used?

A:  Ultrasonic flow meters find applications in industries such as water and wastewater management, oil and gas, chemical processing, power generation, and HVAC systems, where accurate and reliable flow measurement is essential for process efficiency and control.

Q:  What factors should be considered when selecting an ultrasonic flow meter?

A:  When selecting an ultrasonic flow meter, factors such as pipe size, liquid type, flow rate range, temperature, and pressure conditions, as well as the required level of accuracy and compatibility with existing control systems, should be taken into consideration.

Q:  How accurate are ultrasonic flow meters?

A:  Ultrasonic flow meters can provide high levels of accuracy, often within a range of 0.5% to 1% of the measured value. The accuracy can be affected by factors such as flow profile, installation conditions, and calibration procedures.

Q:  What maintenance is required for ultrasonic flow meters?

A:  Ultrasonic flow meters are generally low-maintenance devices; however, periodic verification of calibration and ultrasonic signal strength, as well as checks for build-up or obstructions in the pipe, are recommended to ensure continued accuracy and performance.

Advantages and Disadvantages

Advantages of Ultrasonic Flow Meters:

  1. Non-intrusive: Ultrasonic flow meters do not require cutting into pipes, making them suitable for non-invasive flow measurement, reducing potential leaks and installation time.
  2. Versatile: They can be used for a wide range of liquids, including clean, dirty, aerated, and corrosive fluids, as well as for various pipe sizes and materials.
  3. Accurate: Ultrasonic flow meters provide high accuracy and repeatability, often within a range of 0.5% to 1% of the measured value.
  4. Low maintenance: Generally, these meters require minimal maintenance, contributing to reduced operational costs and downtime.

Disadvantages of Ultrasonic Flow Meters:

  1. Cost:  Ultrasonic flow meters may have a higher initial purchase cost compared to some other flow meter technologies, which can be a consideration in the selection process.
  2. Sophistication:  They require skilled installation and setup to ensure proper functioning and accurate measurements, which may require specialized expertise.
  3. External noise:  In some cases, external noise or vibrations near the pipe can interfere with the ultrasonic signals, potentially affecting measurement accuracy.
  4. Flow profile sensitivity:  Ultrasonic flow meters may require a fully developed flow profile to ensure accurate measurements, which can be a limitation in some piping configurations.

These advantages and disadvantages should be considered when evaluating the suitability of ultrasonic flow meters for specific applications.

Applications

Downloads

Flow-Application-Information-Form

Drawings

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